My Hijet and MOT Brake pipe question
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My Hijet and MOT Brake pipe question
Thought it was time for a pic even if its not the best quality
Paint looks better in the picture , as its got a few stone chips and rust around the window seals but no major problems and the engine is sound.
In the process of checking and servicing things at the moment so there will be no surprises and will be reliable
Went for a MOT last week and failed
N/S dipped beam not working ( completed today)
No door handle on O/S door (out of stock E-bay seller)
Corroded brake front to rear
Not bad I thought at the time
I did check the lights prior and they looked a bit dim , but thought it was a the reflectors
Found one of the H4 lamp connections corroded so changed them both sides and fitted new lamps , but still not right one side seemed OK the other looked like a earth fault after a lot of faffing about and reading the forum which says there are separate fuses for N & O side headlamps but no pictures ? Anyway finally found the 2 10A fused ( yes the big fuse holder at the bottom of the fuse module) and one was blown Doh but at least I now have the wiring diagram Thanks guys.
O/S Middle Door handle has been broken for a couple of weeks and had had a temp fix before
Not been able of find one (but have changed the N/S one obtained off E-bay)
I but I had attached a pull cable as a get through the MOT but did not tell the tested , when I went to pick it up I mentioned this and the tester was unaware but would look at this on the retest.
The guy at the MOT centre was not specific just reported what was recorded on the sheet but he said we can do the work bring it back and we will have a look and quote for the works and the pipe is £ 3,50 per foot plus fitting.
Now it gets interesting Brake pipe corroded , my thoughts were its not a big job and why not replace the lot so its all new and safe . Cant be that difficult as they normally run along the box section chassis rail So ordered a Brake Pipe Kit.
Well had a better look this weekend , there's not a simple bend or straight pipe to be seen and they are not that accessible LOL.
The main corrosion seem to be where the pipes from the servo drop below the floor level and connect to the joint / splitter box ,
The access at the back of the Servo is very limited and the dropper pipe is the worst so it needs changing , the pipes an the joint / splitter have seen better days the easy fix is just to remove the worst and put a joint in
You may be able to see from the pic that my drive is on a slope and having no brakes could be fun
Questions
1, How difficult is it to remove and refit the Serve and master cylinder
2, Dont mind removing the petrol tank but has anybody actually change the complete front to back brake pipes
Cromwelluk- Member
- Posts : 14
Join date : 2015-05-26
Location : Tamworth Staffordshire
Re: My Hijet and MOT Brake pipe question
Nice wheels...and trims: what were they off?
andy pyke- Centurion
- Posts : 274
Join date : 2014-11-09
Age : 56
Location : Maidstone
Re: My Hijet and MOT Brake pipe question
Take the seats out, don't need handles
The servo/master cyl assy comes out pretty easy, Daihatsu make pretty tough brake lines, get a decent pipe slice. The f/r line is a common issue, I did mine last year(or the year before, dunno) not difficult to do, just time consuming, you'll need it up at least a foot off the ground tho for decent access.
The servo/master cyl assy comes out pretty easy, Daihatsu make pretty tough brake lines, get a decent pipe slice. The f/r line is a common issue, I did mine last year(or the year before, dunno) not difficult to do, just time consuming, you'll need it up at least a foot off the ground tho for decent access.
Logi- Jet Warrior
- Posts : 3662
Join date : 2011-04-07
Age : 88
Location : Kilmarnock
Re: My Hijet and MOT Brake pipe question
I got MOT place to drop tank & replace pipes on 2 vans, but did remove tank from another. It's fiddly, several small hoses to undo when you've unbolted and dropped it a bkt. Doable though, trolley jack helps.
PFM- Jet Addict
- Posts : 1898
Join date : 2010-04-24
Age : 63
Location : East Sussex
Re: My Hijet and MOT Brake pipe question
Arches
http://www.ebay.co.uk/itm/SET-OF-4-CHROMED-CHROME-WHEEL-ARCHES-ARCH-TRIMS-SPATS-UNIVERSAL-FIT-NO-DRILL-/201379889122?pt=LH_DefaultDomain_3&hash=item2ee32d3fe2
Did not like them or how they fitted at first but after spending £50 on some fibreglass mini arches that do NOT fit ended up drilling 3 holes on the top lip of the chrome arch and self tapping them to the body but its a real simple fix and once they look ok
Wheels 15 inch type 100+ 6.5j 38mm offset milti fit 108 mm PCD fitted with wobble nuts also fitted 2 spigots on the front 65.1-73mm I was hoping they would squeeze on the hijet hubs but had to file them a little Not finished yet as Im looking to turn the hubs down and try and re drill the hubs to 108 pcd and fit MX5 studs
Thanks for the feedback on the Servo and brake pipe would be a lot easier with a pit or hoist LOL but still thinking of replacing all the lines
http://www.ebay.co.uk/itm/SET-OF-4-CHROMED-CHROME-WHEEL-ARCHES-ARCH-TRIMS-SPATS-UNIVERSAL-FIT-NO-DRILL-/201379889122?pt=LH_DefaultDomain_3&hash=item2ee32d3fe2
Did not like them or how they fitted at first but after spending £50 on some fibreglass mini arches that do NOT fit ended up drilling 3 holes on the top lip of the chrome arch and self tapping them to the body but its a real simple fix and once they look ok
Wheels 15 inch type 100+ 6.5j 38mm offset milti fit 108 mm PCD fitted with wobble nuts also fitted 2 spigots on the front 65.1-73mm I was hoping they would squeeze on the hijet hubs but had to file them a little Not finished yet as Im looking to turn the hubs down and try and re drill the hubs to 108 pcd and fit MX5 studs
Thanks for the feedback on the Servo and brake pipe would be a lot easier with a pit or hoist LOL but still thinking of replacing all the lines
Last edited by zkin on Thu Jul 09, 2015 6:17 pm; edited 1 time in total
Cromwelluk- Member
- Posts : 14
Join date : 2015-05-26
Location : Tamworth Staffordshire
Re: My Hijet and MOT Brake pipe question
Tester must mark the corroded failure points with yellow crayon.
Just replace what's needs.
Lines behind fuel tank / lspv, and rear axle line is the typical failure.
These are easily accessibly.
Doing forwards of this is a pain in the arse and not required typically.
Just replace what's needs.
Lines behind fuel tank / lspv, and rear axle line is the typical failure.
These are easily accessibly.
Doing forwards of this is a pain in the arse and not required typically.
Re: My Hijet and MOT Brake pipe question
Managed to have a look and drain the tank ready for this weekend , its not going to be a quick and simple job , but it will be worth doing
Ordered some CUPRO NICKEL KUNIFER Brake pipe and one of the cheap flaring tools and had mixed results with the double flares , to be honest the Cheapo flaring tool is crap
So invested in one of these
Wow what a difference easy to use perfect every time , no force required highly recommended.
Just hoping the weather is decent
Ordered some CUPRO NICKEL KUNIFER Brake pipe and one of the cheap flaring tools and had mixed results with the double flares , to be honest the Cheapo flaring tool is crap
So invested in one of these
Wow what a difference easy to use perfect every time , no force required highly recommended.
Just hoping the weather is decent
Cromwelluk- Member
- Posts : 14
Join date : 2015-05-26
Location : Tamworth Staffordshire
Re: My Hijet and MOT Brake pipe question
Have fun. Cheap flaring tool sounds like potential injury or death, best avoided.
PFM- Jet Addict
- Posts : 1898
Join date : 2010-04-24
Age : 63
Location : East Sussex
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